This mandolin was built several years ago and the neck was not as straight as it should be. The adjustable rod was as tight as I felt it could go. I decided to remove the fretboard and install two carbon fiber bars to keep the neck straight. I use the carbon fiber on all the new mandolins I build, but since this one is already finished I had to devise a way to rout two parallel slots down the center of the neck under the fretboard. I first removed the fretboard with a thin knife and some heat.
Then I designed a jig that would hold the mandolin underneath and guide the router to cut two perfectly straight grooves.
A view from the top.
The mandolin is clamped flat against the jig from underneath.
The router cuts one groove by sliding along one of the guides, then cuts the second groove by sliding along the other side, putting the grooves about 3/8" apart.
The grooves have been cut to the proper depth.
The carbon fiber bars fit perfectly in the slots and are glued in place with epoxy. I'll glue the fingerboard back on and touch up the finish and it will be done.