Monday, June 4, 2012

Square Peg in a Round Hole

 The dowel stick fits into the heel of the neck and extends to the back of the rim, pulling the neck tight and straight against the banjo rim. The original Orpheum was ornate in every way, including the dowel, so I matched the design of it with multiple pieces of maple, ebony and thin black fiber stripes. The laminated dowel also makes a stronger piece that is less likely to warp or twist over time.
 The end is carved and filed until it fits tight into the drilled hole. It is critical that it is perfectly straight with the center line of the neck.
It is dry fit without glue until I true it up with the banjo rim, then it will be glued in place.

2 comments:

  1. You are the MAN! Thank you again. Incredible work!

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  2. Hey, Mark following the progress on this is exciting. I keep wondering what is coming next? Suspense is good for me.

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